60kW Max Speed 8000rpm Customizable Gasoline Engine Performance Evaluation Electric Dynamometer Test Bench System
1. 60kW Gasoline Engine Performance Evaluation Electric Dynamometer Test Bench System Overview
As a professional test bench, the 60kW gasoline engine electric dynamometer test bench system converts the mechanical energy output by the engine into electrical energy for power measurement. It can simulate various working conditions and provide accurate data for engine performance evaluation.
2. 60kW Gasoline Engine Performance Evaluation Electric Dynamometer Test Bench System Reference Standards
1). GB/T 18297-2024 "Performance test code for road vehicle engines": Applicable to M and N type automobile gasoline and diesel engines (excluding free piston type, other fuel engines can refer to it).
2). GB/T 19055-2024 "Reliability test methods for motor vehicle engines": Applicable to M and N type automotive reciprocating and rotary engines (excluding free piston engines). It clarifies the reliability test and evaluation methods of the whole test bench, stipulates equipment configuration, test procedures (alternating load, etc.), parameter monitoring, and result evaluation, and provides a standardized test process.
3. 60kW Gasoline Engine Performance Evaluation Electric Dynamometer Test Bench System Components
The electric dynamometer is used as the loading/dragging equipment of the engine to load/drag the engine; the electric dynamometer is mainly composed of an AC motor host, a torque flange and an electric dynamometer mounting bracket; the electric dynamometer uses the high-end dynamometer product independently developed by our company; the electric dynamometer is equipped with a torque flange produced by our company for torque measurement.
- Variable frequency inverter system
ABB ACS880 series frequency conversion control system is used to control the electric dynamometer; the electric dynamometer can load the engine in the forward direction and drag the engine in the reverse direction at the same time; the electric energy generated by the electric dynamometer after loading is directly fed back to the power grid through the variable frequency inverter system.
- XLE-1000 measurement and control system and control software
Our company's XLE-1000 measurement and control system is used for the overall control of the test bench; the XLE-1000 measurement and control system communicates with the variable frequency inverter system through the bus to complete the setting and control of various operating conditions of the test bench; the XLE-1000 measurement and control system receives various parameters collected by the system through the bus, and at the same time the XLE-1000 measurement and control system integrates external auxiliary equipment for centralized communication and control; the entire test process can be completed automatically.
The XLE-1000 system has strong compatibility and flexible openness, taking into account the user's engine controller and other related communications and controls, and meeting the compatibility and integration of other user-owned equipment.
Equipped with corresponding temperature, pressure and other sensors and acquisition modules, it is used to collect temperature, pressure and other parameters of various parts of the engine, and upload the collected data to the measurement and control system through the data interface to realize data display, recording and processing.
The motor-type throttle actuator is used to adjust the throttle to various openings. The actuator has large torque, fast response speed, good dynamic performance, and is suitable for various dynamic tests of the engine.
This solution uses a transient fuel consumption meter, which can provide accurate fuel consumption measurement for diesel/gasoline and other engines; the solution is also equipped with a fuel boost pressure regulating device to complete the stable pressure supply of engine fuel.
- Coolant temperature control device
A coolant temperature control device is used to control the engine coolant temperature, etc. The device uses PLC as the main control unit, a proportional control valve as the main execution unit, and plate heat exchangers and pipelines are made of stainless steel. The device has the characteristics of high control accuracy and fast response speed.
- Supercharger intercooler control device
The engine supercharger intercooler control device is used to control the engine turbocharger outlet temperature; the engine supercharger intercooler adopts intelligent fuzzy digital PID adjustment technology, which has the characteristics of high control accuracy, stability and reliability.
4. 60kW Gasoline Engine Performance Evaluation Electric Eynamometer Technical Parameters
| Items |
Technical indicators |
| Motor Manufacturers |
Seelong |
| Rated power (KW) |
60 |
| Rated torque (Nm) |
191 |
| Rated speed (rpm) |
3000 |
| Maximum speed (rpm) |
8000 |
| Constant torque speed range (rpm) |
0-3000 |
| Constant power speed range (rpm) |
3000-8000 |
| Torque sensor model |
T40B |
| Torque sensor manufacturers |
HBM |
| Torque sensor range (Nm) |
0-500Nm |
| Accuracy level |
0.05%FS |
5. 60kW Gasoline Engine Performance Evaluation Electric Dynamometer Test Bench System Application Areas
- Automobile engine R&D and testing: simulate idling, acceleration and other operating conditions, test power output, fuel economy and emission performance, and assist in optimizing engine design.
- Ship power system test: simulate complex sailing conditions, verify the engine performance under different loads and speeds, and ensure the reliability of ship power.
- Generator performance test: Test the power generation performance of gasoline generator sets during load start-up and load mutation, and evaluate the power supply quality and overload capacity.
- General power equipment performance evaluation: used for garden machinery, small construction machinery and other equipment to test engine performance consistency and help quality control.
6. Gasoline Engine Performance Evaluation Electric Dynamometer Test Bench System Model List
| Model |
Power (KW) |
Torque (Nm) |
Rated Speed (rpm) |
Max Speed (rpm) |
Torque Measurement Accuracy |
| SSCG30-3000/10000 |
30 |
95 |
3000 |
10000 |
0.2%FS |
| SSCG45-3000/10000 |
45 |
143 |
3000 |
10000 |
0.2%FS |
| SSCG60-3000/10000 |
60 |
191 |
3000 |
10000 |
0.2%FS |
| SSCG90-3000/10000 |
90 |
286 |
3000 |
10000 |
0.2%FS |
| SSCG110-3000/10000 |
110 |
350 |
3000 |
10000 |
0.2%FS |
| SSCG160-3000/10000 |
160 |
509 |
3000 |
10000 |
0.2%FS |
| SSCG200-3000/8000 |
200 |
637 |
3000 |
8000 |
0.2%FS |
| SSCG250-3000/8000 |
250 |
796 |
3000 |
8000 |
0.2%FS |
| SSCG300-3000/7500 |
300 |
955 |
3000 |
7500 |
0.2%FS |
| SSCG350-3000/7500 |
350 |
1114 |
3000 |
7500 |
0.2%FS |
| SSCG400-3000/7500 |
400 |
1273 |
3000 |
7500 |
0.2%FS |
| Can be customized |
Company Profile
Seelong Intelligent Technology (Luoyang) Co., Ltd. is a high-tech enterprise specializing in equipment measurement, control, design, manufacturing, and sales services for power engineering systems in various fields such as aerospace, automotive, and new energy; The company is located in the beautiful peony city of Luoyang.
Seelong specializes in the research and development, production, and service of testing equipment for new energy motors, hybrid power systems, engines, transmissions, and more. Our main products include electric dynamometers, measurement and control systems, DC power supplies, and working condition guarantee systems. Seelong has a complete sales and service system, adhering to the business philosophy of providing fine quality services for survival and keeping on renovation for development, and providing users with various types of power engineering measurement and control solutions in various fields.
Seelong's advanced design philosophy and rich industry experience give the company a technological Advantages ahead of competitors in the same industry, and the company's products can better meet the actual market demand. Seelong is brave in innovation. While valuing its own technological breakthroughs and development, it has established long-term and in-depth cooperative relationships with multiple domestic research institutions such as Tsinghua University and Shandong University. It has passed CE certification, ISO9001 quality system certification, AAA level enterprise certification, obtained more than ten invention patents, and two software copyrights. It has provided professional equipment and services to more than a hundred users both domestically and internationally, The enterprise has won the trust of domestic and foreign customers with its cost-effective products and high-quality services, and has established a long-term win-win strategic partnership.
The company always adheres to the business philosophy of "taking technological innovation as its mission and quality service as its purpose", constantly surpassing the advanced level in the same industry, integrating into the world, measuring and controlling the future, and creating high-quality products. To provide customers with products and services with high intelligence, precision, speed, reliability, and added value.
All employees of Seelong Intelligent Technology (Luoyang) Co., Ltd. warmly welcome sincere cooperation from domestic and foreign customers, and work together for the future and common development.
Exhibition
From October 24th to October 26th,2024, the Russian International Testing and Control Exhibition was successfully held at the Moscow Klokus Interbational Convention Center. Testing Control is an international testing and control exhibition organized by the renowned Russian exhibition company MVK, which is held anually in Russia.
As the largest and most influential testing and control equipment exhibition in Russia. The exhibition is supported by the Ministry of Defense of the Russian Federation, the Ministry of Industry and Trade of the Russian Federation, the Defense Committee of the State Duma, the Federal Bureau of Technical Regulation and Metrology, and the State Economic Development Bureau. During the three-day exhibition, the exhibition received a total of 10,237 visitors.
Seelong Intelligent Technology (Luoyang) Co.,Ltd. participated in this exhibition and mainly displayed its best-selling products to Russian market, such as engine test benches and transmission test benches. As the only supplier of power system testing equipment in China, Seelong has become a highlight of this exhibition. Visitors from aviation, automobiles, agricultural machinery, power generation equipment and other related fields visited Seelong for communication.
Through this exhibition, Seelong brand awareness in Russia has been strengthened, and it has provided an efficient platform for close communication with Russian partners and customers.
Packaging and Shipping
Company Certificates
FAQ
Q: What's the minimum order quantity for our cooperation?
A: We support small trail order of 1 pcs for stock products.
Q:How can I learn more about the products?
A: Please leave your email and we will send you your electronic sample book.
Q: What's your payment term?
A: Normally 40% T/T deposit, pay in full before shipment.
Q:What's the lead time for my orders?
A: Dynamometers production cycle is 6-8 weeks, sensors production cycle is 2-3 weeks, other products please contact with us.
Q: How do we get the overall solution of the test bench?
A: Leave us your email, our technical staff will communicate with you about the detailed plan.
Q: Can I come to visit your factory?
A: Sure, you are always welcomed to have a visit.
Prospect of Cooperation
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