SSCD45-1000-4000 Automotive Axle Electric Dynamometer Test Bench System

SSCD45-1000-4000 Automotive Axle Electric Dynamometer Test Bench System

1. SSCD45-1000-4000 Automotive Axle Electric Dynamometer Test Bench System Component Description

The SSCD45-1000-4000 Automotive Axle Electric Dynamometer Test Bench System is a high-performance, cost-effective comprehensive test platform specifically designed for testing 45kW- class low-to-medium power automotive axles and transmission systems. This system integrates core modules such as a high-efficiency drive dynamometer, a high-performance load dynamometer, a high-precision torque flange, and an intelligent measurement and control system. It comprehensively covers the routine performance verification, durability testing, and complex operating condition reliability assessment needs of axles for light commercial vehicles, small and medium-sized passenger cars, electric trucks, and medium-sized construction machinery, providing a precise, efficient, and stable solution for the R&D and mass production quality inspection of 45kW-class axles.

2. SSCD45-1000-4000 Automotive Axle Electric Dynamometer Test Bench System Technical Parameters

3. SSCD45-1000-4000 Automotive Axle Electric Dynamometer Test Bench System Core Advantages

• Precisely adapted to low-to-medium power scenarios, balancing performance and cost: The dual 45kW dynamometers (430Nm/1000-4000rpm) are specifically designed to meet the needs of 45kW- class vehicle axles, occupying ≤10㎡, and the air-cooled design balances heat dissipation efficiency and cost control, making it suitable for the large-scale testing needs of small and medium-sized manufacturing enterprises, research institutes and testing organizations.
• High-precision testing system, upgraded data reliability: Equipped with HBM high-precision torque flange (0.2 %FS accuracy), with optimized algorithms for the core range of 0-1000rpm constant torque and 1000-3800rpm constant power, it has fast dynamic response and accurate parameter capture, meeting the dual standards of R&D-level precision testing and mass production quality inspection.
• Intelligent and convenient operation, optimized operation and maintenance costs: The standard version of the XLP-1000 measurement and control system is equipped with a Core i7 industrial computer. The operation interface is intuitive and easy to understand, and training can be completed within 3 days to operate independently. The components such as air cooling and medium-sized lubrication station have mature structures, and daily maintenance does not require a professional team to be on duty, which significantly reduces labor costs.
• Wide adaptability and strong protection, safe and compatible for multiple scenarios: The center height of the mounting bracket is adjustable from 250-600mm, and the load-bearing capacity is ≥800kg. It is suitable for various types of 45kW axles, such as light commercial vehicles and medium-sized construction machinery. The semi-enclosed protective cover is equipped with triple safety protection and efficient noise reduction design, which not only meets the needs of precision testing in the laboratory, but also adapts to mass production testing scenarios in the workshop.
• Highly efficient and energy-saving design with controllable operating costs: The core components of the system support intelligent sleep mode, which reduces power consumption by 30% compared to traditional equipment, resulting in significant long-term operating cost advantages.

4. SSCD45-1000-4000 Automotive Axle Electric Dynamometer Test Bench System Application Areas

• Light commercial vehicles and small and medium-sized passenger vehicles field: applicable to drive axle and steering axle testing of light trucks, medium-sized vans, family cars, electric passenger vehicles, etc., covering conventional performance verification such as power output, transmission efficiency, starting torque, and long-term durability, meeting the large-scale needs of mass production quality inspection and after-sales testing.
• Medium-sized construction machinery axles field: axle testing is conducted for medium-sized loaders, excavators, electric forklifts, small cranes and other construction machinery. Load adaptability, fatigue resistance and reliability tests are carried out for the low-speed heavy load range of 0-1000rpm and the operating speed range of 1000-3800rpm, which helps to upgrade the energy-saving and performance optimization of the transmission system of construction machinery.
• 45kW class axle R&D and scientific research teaching field: Provides a cost-effective R&D platform for axle manufacturers and university research teams, supporting R&D testing such as 45kW class axle structure optimization, transmission system matching, and energy efficiency improvement; it is easy to operate and has a high degree of parameter visualization, and can be used as a practical training experimental device for vehicle engineering and mechanical engineering majors in universities, helping students master the core principles and practical procedures of axle testing.
• Large-scale quality inspection and third-party testing field: We meet national and industry standards and provide 45kW -class axle-specific testing services for regional quality inspection agencies, large automobile manufacturing groups, and third-party testing companies. Our services cover product factory qualification inspection, batch quality sampling inspection, and after-sales fault diagnosis (such as axle noise, abnormal torque transmission, and transmission efficiency decline), and quickly generate accurate and traceable test reports.

5. SSCD45-1000-4000 Automotive Axle Electric Dynamometer Test Bench System Reference Standards

• QC/T 533－2020 “Commercial Vehicle Drive Axle Assembly”
• QC/T 534－2020 “Bench Test Evaluation Indexes for Automobile Drive Axle”
• GB/T 23920-2024 “Construction Machinery - Axles”
• JB/T 5929-1991 “Reliability Test Methods for Drive Axle of Construction Machinery”
• JB/T 10634-2023 “Electric Dynamometer”

6. Automotive Axle Electric Dynamometer Test Bench System Model List

Supports customized services: Speed range, torque range, test software functions, and special environment adaptation solutions can be customized according to requirements.

7. Delivery and After-Sales Support

Delivery services

1) Standard models: Ships within 90 days (including pre-testing before delivery to ensure quick installation upon arrival).

2) Customized models: Delivery in 90-120 days, covering international logistics and distribution to major regions worldwide including Europe, America, Southeast Asia, and the Middle East (sea / land transportation options available, including secure packaging and moisture-proof and rust-proof treatment).

3) Supporting services: We provide complete CE and ISO certification documents and certificates of origin, and a dedicated logistics specialist will follow up throughout the process to assist with customs clearance and ensure the safe and timely delivery of large equipment to the site.

After-sales support

1) Warranty commitment: 1-year warranty on core components (dynamometer, torque flange), lifetime maintenance; free troubleshooting and repair services during the warranty period, excluding damage caused by human error.

2) Technical support: 24/7 bilingual (English and Chinese) service, response time ≤ 4 hours

3) Installation, commissioning, and training services: The user is responsible for on-site basic installation. Seelong will dispatch two professional technicians to provide on-site guidance (including equipment positioning and calibration, and pipeline / line connection specifications); equipment commissioning will be handled entirely by us (including power-on testing, parameter calibration, and system linkage testing); 3 days of free professional operation training will be provided (covering equipment operation, parameter settings, daily maintenance, and troubleshooting) to ensure that operators are proficient in using large-scale equipment.

4) Remote service: Supports remote debugging via computer, system upgrades, and modular solution configuration guidance, quickly resolving technical issues during use and minimizing downtime losses.

8. FAQ

Q: What's the minimum order quantity for our cooperation?
A: We support small trail order of 1 pcs for stock products.
Q:How can I learn more about the products?
A: Please leave your email and we will send you your electronic sample book.
Q: What's your payment term?
A: Normally 30% T/T deposit, pay in full before shipment.
Q:What's the lead time for my orders?
A: Dynamometers production cycle is 6-8 weeks, sensors production cycle is 2-3 weeks, other products please contact with us.
Q: How do we get the overall solution of the test bench?
A: Leave us your email, our technical staff will communicate with you about the detailed plan.
Q: Can I come to visit your factory?
A: Sure, you are always welcome to have a visit.

9. Our certificates