SSCD110-1000/3500 1050 Nm Rated Torque Automotive Axle Electric Dynamometer Test Bench System

SSCD110-1000/3500 Automotive Axle Electric Dynamometer Test Bench System

Core Value Summary

The SSCD110-1000/3500 automotive axle dynamometer, equipped with an ABB inverter and HBM torque flange, boasts 110kW power , 1050 Nm torque , and 0.2% full-scale accuracy. Suitable for testing axles in medium and heavy-duty commercial vehicles and large construction machinery, it supports high-end R&D, mass production quality inspection, and third-party testing. Certified by CMC, CE, ISO9001, ISO45001, ISO14001, 92% energy feedback efficiency, and customizable power / speed range. It represents a cost-effective cross-border solution for medium-to-high power testing equipment.

1. SSCD110-1000/3500 Automotive Axle Electric Dynamometer Test Bench System Component Description

The SSCD110-1000/3500 Automotive Axle Electric Dynamometer Test Bench System is a high-performance comprehensive test platform specifically designed for testing 110kW-class medium-to-high power automotive axles and heavy-duty transmission systems. This system integrates core modules such as a high-power drive dynamometer, a high-rigidity load dynamometer, a high-precision torque flange, and an intelligent measurement and control system. It comprehensively covers the needs of routine performance verification, long-term durability testing, and reliability assessment under complex operating conditions for axles in medium-to-heavy-duty commercial vehicles, new energy heavy-duty trucks, special-purpose vehicles, and large construction machinery. It provides accurate, efficient, and stable cross-border solutions for 110kW-class axle R&D upgrades, mass production quality inspection, and third-party testing.

2. SSCD110-1000/3500 Automotive Axle Electric Dynamometer Test Bench System Technical Parameters

3. SSCD110-1000/3500 Automotive Axle Electric Dynamometer Test Bench System Core Advantages

• Heavy-duty performance adaptation: Dual 110kW dynamometers (1050Nm/1000-3500rpm) are precisely matched to the heavy-duty testing requirements of medium and high power axles. The constant torque range of 0-1000rpm and the constant power range of 1000-3000rpm are optimized. The air-cooled heat dissipation (temperature control ±2℃) is efficient and stable, meeting the needs of long-term high-intensity testing scenarios.
• High-precision heavy-duty testing: HBM high-range torque flange (0-2000Nm, 0.2% full-scale accuracy) + ABB high-power frequency converter, the core algorithm is optimized for heavy-duty working conditions, the data acquisition accuracy is high, the stability is strong, and it is authoritative and reliable.
• Intelligent and efficient operation and maintenance: The enhanced measurement and control system supports remote sharing and simulation. Key components such as couplings (2500Nm load capacity) are maintenance-free (life ≥10000h), and can be operated in 2-3 days, greatly reducing manpower and downtime costs.
• Heavy-duty adaptability and strong protection: The mounting bracket is adjustable from 300-650mm and has a load-bearing capacity of ≥1500kg, making it suitable for installation on large heavy-duty vehicle axles; it features full-enclosed protection (IP54) and noise reduction of ≥25dB, balancing the safety of heavy-duty testing with the comfort of the operating environment.
• Cross-border service guarantee: Fully certified with CE/ISO 9001/CU-TR, clear global logistics timelines, transparent customization cycle, 24/7 technical support + 1-year core warranty, worry-free cross-border procurement.

4. SSCD110-1000/3500 Automotive Axle Electric Dynamometer Test Bench System Application Areas

• Medium and heavy-duty commercial vehicles and new energy heavy trucks: Adapted for drive axle / steering axle testing of medium-duty trucks, heavy-duty trucks, and new energy heavy trucks , covering core performance verification such as heavy-load power output, long-term transmission efficiency, starting torque, and durability, meeting the needs of mass production quality inspection and high-end R&D.
• Large construction machinery: For the axles of heavy-duty equipment such as large loaders, excavators, and construction cranes, we focus on the low-speed heavy-duty range of 0-1000rpm and the operating speed range of 1000-3000rpm, and conduct load adaptability and extreme working condition reliability tests to help upgrade equipment performance.
• High-end R&D and scientific teaching: Provides a high-power R&D platform for large vehicle axle manufacturers and key laboratories of universities, supporting in-depth R&D and testing such as heavy-duty vehicle axle structure optimization, transmission system matching, and energy efficiency improvement; compatible with simulation systems to suit high-end practical training teaching in vehicle engineering majors of universities.
• Professional quality inspection and third-party testing: In compliance with national and industry standards and international certification requirements, we provide specialized testing services for medium and high power axles to national-level quality inspection agencies and large automotive testing centers, covering factory qualification inspection, market access certification, after-sales fault diagnosis, and generating authoritative and traceable reports.

5. SSCD110-1000/3500 Automotive Axle Electric Dynamometer Test Bench System Reference Standards

• QC/T 533－2020 “Commercial Vehicle Drive Axle Assembly”
• QC/T 534－2020 “Bench Test Evaluation Indexes for Automobile Drive Axle”
• GB/T 23920-2024 “Construction Machinery - Axles”
• JB/T 5929-1991 “Reliability Test Methods for Drive Axle of Construction Machinery”
• JB/T 10634-2023 “Electric Dynamometer”

6. Automotive Axle Electric Dynamometer Test Bench System Model List

Supports customized services: Speed range, torque range, test software functions, and special environment adaptation solutions can be customized according to requirements.

7. Delivery and After-Sales Support

Delivery services

1) Standard models: Ships within 90 days (including pre-testing before delivery to ensure quick installation upon arrival).

2) Customized models: Delivery in 90-120 days, covering international logistics and distribution to major regions worldwide including Europe, America, Southeast Asia, and the Middle East (sea / land transportation options available, including secure packaging and moisture-proof and rust-proof treatment).

3) Supporting services: We provide complete CE and ISO certification documents and certificates of origin, and a dedicated logistics specialist will follow up throughout the process to assist with customs clearance and ensure the safe and timely delivery of large equipment to the site.

After-sales support

1) Warranty commitment: 1-year warranty on core components (dynamometer, torque flange), lifetime maintenance; free troubleshooting and repair services during the warranty period, excluding damage caused by human error.

2) Technical support: 24/7 bilingual (English and Chinese) service, response time ≤ 4 hours

3) Installation, commissioning, and training services: The user is responsible for on-site basic installation. Seelong will dispatch two professional technicians to provide on-site guidance (including equipment positioning and calibration, and pipeline / line connection specifications); equipment commissioning will be handled entirely by us (including power-on testing, parameter calibration, and system linkage testing); 3 days of free professional operation training will be provided (covering equipment operation, parameter settings, daily maintenance, and troubleshooting) to ensure that operators are proficient in using large-scale equipment.

4) Remote service: Supports remote debugging via computer, system upgrades, and modular solution configuration guidance, quickly resolving technical issues during use and minimizing downtime losses.

8. FAQ

Q: What's the minimum order quantity for our cooperation?
A: We support small trail order of 1 pcs for stock products.
Q:How can I learn more about the products?
A: Please leave your email and we will send you your electronic sample book.
Q: What's your payment term?
A: Normally 30% T/T deposit, pay in full before shipment.
Q:What's the lead time for my orders?
A: Dynamometers production cycle is 6-8 weeks, sensors production cycle is 2-3 weeks, other products please contact with us.
Q: How do we get the overall solution of the test bench?
A: Leave us your email, our technical staff will communicate with you about the detailed plan.
Q: Can I come to visit your factory?
A: Sure, you are always welcome to have a visit.

9. Our certificates