SSCG132-3000/10000 132kW UAV Engine Test Dynamometer Bench System

SSCG132-3000/10000 132kW UAV Engine Test Dynamometer Bench System

1. SSCG132-3000/10000 132kW UAV Engine Test Dynamometer Bench System Composition Description

The SSCG132-3000/10000 132kW UAV engine test bench is a comprehensive testing system designed specifically for the research and verification of medium- and high-power UAV engines. This system integrates a high-precision electric dynamometer, a modular measurement and control system, and a multi-channel data acquisition unit, enabling comprehensive evaluation of key performance parameters such as torque, speed, power, and fuel consumption of 132kW -class turboshaft/turboprop engines.

2. SSCG132-3000/10000 132kW Electric dynamometer Technical Parameters

3. SSCG132-3000/10000 132kW UAV Engine Test Dynamometer Bench System Core Advantages

1) High-precision control under all operating conditions: The torque flange and fuel consumption meter both reach the high-precision standard of 0.2% FS. Combined with advanced PID algorithm, it realizes speed fluctuation control over a wide speed range (0-10000rpm) (typical value <±0.1%), and seamless switching between constant torque (0-3000rpm) and constant power (3000-10000rpm) modes, ensuring the reliability and consistency of data under different test conditions, and providing accurate basis for engine performance evaluation.

2) Four-quadrant energy management: Supports dual-mode operation of electric/generator, and optimizes the energy feedback mechanism for full-condition testing needs such as start-stop, cruise, and sprint of 132kW- class UAV engines. It has high energy recovery efficiency, significantly reduces energy consumption costs during the testing process, and conforms to the concept of green testing.

3) Modular and flexible expansion: The XLE-1000 measurement and control system has powerful multi-channel data acquisition compatibility. Optional components such as couplings, shock absorbers, and motor brackets can be flexibly combined according to the testing requirements of different models and types of 132kW engines, adapting to diverse testing scenarios and greatly improving the system's reusability and application scope.

4) High-speed safety protection: The variable frequency inverter system integrates multiple protection mechanisms for overload, overvoltage, and overheating. It strengthens the structural stability design of the equipment for high-speed operation scenarios of 10,000 rpm, effectively resists the mechanical impact caused by high-speed operation, reduces the risk of equipment failure, and ensures that the testing process is safe and controllable.

5) Low-interference and stable design: The spring damper is precisely adapted to the vibration frequency of 6-12Hz. Combined with the high rigidity and low vibration characteristics of the HT300 high-strength cast iron plate, it forms a double damping protection, which greatly reduces external interference and equipment vibration during high-speed operation, ensuring that the test accuracy is not affected over a wide speed range.

4. SSCG132-3000/10000 132kW UAV Engine Test Dynamometer Bench System Application Areas

1) Unmanned Aerial Vehicle (UAV) Engine Development: Performance testing of the entire process of starting, acceleration, cruise, and braking of 132kW turboshaft/turboprop engines, accurately verifying core performance parameters in the constant torque (0-3000 rpm) and constant power (3000-10000 rpm) ranges, providing key data support for engine structure optimization and power tuning.

2) Verification of medium and large-sized aviation engines: Adapted for durability and reliability testing of power systems for medium and large-sized cargo drones, light helicopters, etc. It can simulate extreme working conditions such as high altitude and high temperature, evaluate the stability of the engine under continuous operation at a high speed of 10,000 rpm, and assess the compatibility performance of key materials such as high-temperature alloys and titanium alloys.

3) Mid-power new energy power testing: Supports the evaluation and optimization of energy feedback efficiency of mid-power hybrid drones, and tests and verifies the energy distribution logic of 132kW- class power systems to help improve the drone's endurance and energy utilization efficiency.

4) Industrial high-precision motor calibration: Used for torque-speed characteristic calibration of medium and high power motors requiring a wide speed range (0-10000rpm), meeting the calibration needs of high-precision control scenarios such as aerospace motors and high-end industrial drive motors, and improving the motor's operating accuracy and stability.

5. SSCG132-3000/10000 132kW UAV Engine Test Dynamometer Bench System Reference Standards

• Electrical safety standards: Meets IEC 60034-30-1 energy efficiency requirements, ensuring stable operation of the equipment at 380V±10%.
• Data acquisition standards: Follow the ISO 10012 measurement management system to ensure the accuracy of sensors (such as PT100 temperature sensors) and the consistency of data acquisition.
• Environmental adaptability standards: Meet the environmental testing requirements of GB/T 2423 series to ensure that the equipment can operate normally in an environment ranging from -10℃ to 40℃.

6. UAV Engine Electric Dynamometer Test Bench Model List

Supports customized services: Speed range, torque range, test software functions, and special environment adaptation solutions can be customized according to requirements.

7. Delivery and After-Sales Support

Delivery services

1) Standard models: Ships within 90 days (including pre-testing before delivery to ensure quick installation upon arrival).

2) Customized models: Delivery in 90-120 days, covering international logistics and distribution to major regions worldwide including Europe, America, Southeast Asia, and the Middle East (sea / land transportation options available, including secure packaging and moisture-proof and rust-proof treatment).

3) Supporting services: We provide complete CE and ISO certification documents and certificates of origin, and a dedicated logistics specialist will follow up throughout the process to assist with customs clearance and ensure the safe and timely delivery of large equipment to the site.

After-sales support

1) Warranty commitment: 1-year warranty on core components (dynamometer, torque flange), lifetime maintenance; free troubleshooting and repair services during the warranty period, excluding damage caused by human error.

2) Technical support: 24/7 bilingual (English and Chinese) service, response time ≤ 4 hours

3) Installation, commissioning, and training services: The user is responsible for on-site basic installation. Seelong will dispatch two professional technicians to provide on-site guidance (including equipment positioning and calibration, and pipeline / line connection specifications); equipment commissioning will be handled entirely by us (including power-on testing, parameter calibration, and system linkage testing); 3 days of free professional operation training will be provided (covering equipment operation, parameter settings, daily maintenance, and troubleshooting) to ensure that operators are proficient in using large-scale equipment.