SSCH160-5000/12000 160kW Motor Test Dynamometer Test Bench System – High-Precision, Integrated Testing Solution (High-End Verification Platform for New Energy and Industrial Motors)

1. Why choose our test bench?

We offer you more than just a set of equipment; we provide a complete turnkey solution designed to accelerate your R&D, improve product quality, and minimize the integration risks and long-term operating costs of your testing systems.

1) Exceptional accuracy and data reliability: The system’s core measurement units (such as the Yokogawa power analyzer and high-precision torque flange) meet the industry’s top standards, ensuring an impeccable data foundation for your certification and R&D.

2) "Out-of-the-box" turnkey system: The system has all subsystems such as dynamometer, power analysis, data acquisition, and environmental simulation pre-integrated, avoiding complex multi-supplier integration work and greatly shortening the installation and commissioning cycle.

3) Full-condition simulation capability: The high and low temperature environment chamber, ranging from -40°C to +150°C, can accurately simulate the real operating conditions of vehicles under various extreme climates, ensuring the reliability of products in any environment.

4) Modular design and future scalability: Upgrade needs were considered from the outset, making it easy to expand power, add test channels, or adapt to new test standards in the future.

5) Global supply chain and technical support: Core components (such as ABB, Yokogawa, and LEM) are sourced from leading global brands, ensuring superior performance and global serviceability. We provide comprehensive installation and operation training, as well as remote technical support.

2. SSCH160-5000/12000 160kW Motor Test Dynamometer Test Bench System Core Component Configuration

Note: All custom parts (such as bases, brackets, and protective covers) are professionally designed and manufactured by our company to ensure optimal system compatibility and mechanical stability.

3. SSCH160-5000/12000 160kW Electric Dynamometer Technical Specifications

4. SSCH Series Motor Test Dynamometer Test Bench System Model List

5. 160kW Motor Test Dynamometer Test Bench System Technical  Advantages

1) High-precision testing: Core components are selected from internationally renowned brands, and key testing devices such as power analyzers and torque flanges meet high industry standards in terms of accuracy. Multi-parameter acquisition has small errors, and the data is true and reliable.

2) Fully equipped: It integrates a complete system including dynamometer, frequency converter, measurement and control, data acquisition, and temperature control. With the addition of a high and low temperature environment chamber, it can complete the full performance test of the motor without the need for additional auxiliary equipment.

3) Intelligent and convenient operation: The high-end industrial computer is equipped with an automated operating condition control unit, the operation interface is intuitive, and the UPS power supply ensures the stability of equipment and data, reduces labor costs and improves test efficiency.

4) Highly customizable and adaptable: Non-standard customized motor brackets, bearing seats and other components, combined with shock absorption devices, effectively reduce vibration interference, perfectly adapt to 160kW motor testing, and have a reasonable layout for easy maintenance.

5) Wide range of environmental adaptability: The high and low temperature environment chamber and temperature control system can simulate extreme temperature and humidity conditions from -40℃ to +150℃, and accurately adjust the flow rate and pressure to meet the needs of diverse testing scenarios.

6) High stability and high durability: Core components are selected from top international brands such as ABB and Yokogawa, while domestic components are produced by high-quality companies in the industry. The supply chain is mature, resulting in low equipment failure rate and long service life.

6. 160kW Motor Test Dynamometer Test Bench System Application Areas

1) New energy vehicle drive motors: Conduct complete characteristic curve testing, efficiency MAP plotting, temperature rise testing, and durability assessment for drive motors used in passenger cars and commercial vehicles.

2) Industrial and servo motors: Providing product acceptance testing (FAT) and type testing capabilities for high-performance motors such as industrial pumps, fans, and machine tool spindles.

3) Construction machinery/special vehicle motors: Test and verify the performance and reliability of motors under complex working conditions such as high load and frequent start-stop.

4) Research and education institutions: Provide high-precision hardware-in-the-loop testing platforms for motor design, new material applications, and advanced control algorithm research.

7. New Energy Motor Test Dynamometer Bench System Reference Standards

1) GB/T 18488.1-2015 Electric vehicle drive motor system - Part 1: Technical requirements

2) GB/T 18488.2-2015 Drive motor system for electric vehicles—Part 2: Test methods

3) GB/T 1032-2012 Test procedures for three-phase induction motors

4) GB/T 28046.3-2011 Road vehicles—Environmental conditions and testing for electrical and electronic equipment—Part 3: Mechanical loads

8. Delivery and After-sales Service

Delivery services

1) Standard model: Ships within 90 days (including pre-testing before delivery to ensure quick installation upon arrival).

2) Customized models: Delivery in 90-120 days, covering international logistics and distribution to major regions worldwide including Europe, America, Southeast Asia, and the Middle East (sea / land transportation options available, including secure packaging and moisture-proof and rust-proof treatment).

3) Supporting services: We provide complete CE and ISO certification documents and certificates of origin, and a dedicated logistics specialist will follow up throughout the process to assist with customs clearance and ensure the safe and timely delivery of large equipment to the site.

​After-sales support

1) Warranty commitment: 1-year warranty on core components (dynamometer, torque flange), lifetime maintenance; free troubleshooting and repair services during the warranty period, excluding damage caused by human error.

2) Technical support: 24/7 bilingual (English and Chinese) service, response time ≤ 4 hours

3) Installation, commissioning, and training services: The user is responsible for on-site basic installation. Seelong will dispatch two professional technicians to provide on-site guidance (including equipment positioning and calibration, and pipeline / line connection specifications); equipment commissioning will be handled entirely by us (including power-on testing, parameter calibration, and system linkage testing); 5 days of free professional operation training will be provided (covering equipment operation, parameter settings, daily maintenance, and troubleshooting) to ensure that operators are proficient in using large-scale equipment.

4) Remote service: Supports remote debugging via computer, system upgrades, and modular solution configuration guidance, quickly resolving technical issues during use and minimizing downtime losses.

9. FAQ

Q: What's the minimum order quantity for our cooperation?

A: We support small trail order of 1 pcs for stock products.

Q:How can I learn more about the products?

A: Please leave your email and we will send you your electronic sample book.

Q: What's your payment term?

A: Normally 40% T/T deposit, pay in full before shipment.

Q:What's the lead time for my orders?

A: Dynamometers production cycle is 6-8 weeks, sensors production cycle is 2-3 weeks, other products please contact with us.

Q: How do we get the overall solution of the test bench?

A: Leave us your email, our technical staff will communicate with you about the detailed plan.

Q: Can I come to visit your factory?

A: Sure, you are always welcomed to have a visit.

10. Our Certificates