SSCG160-3000/10000 160kW Passenger Car Transmission Type Dynamometer Test Bench System

SSCG160-3000/10000 160kW Passenger Car Transmission Type Dynamometer Test Bench System

1. SSCG160-3000/10000 Passenger Car Transmission Type Dynamometer Test Bench System Overview

The SSCG160-3000/10000 Passenger Car Transmission Type Dynamometer Test Bench System is a medium power, high speed dedicated test platform designed for the development and testing of mainstream fuel sedans, SUVs, MPVS, hybrid dedicated transmissions (DHT), and high-performance electric drive reducers. The system integrates core modules such as 160kW-class high-speed drive dynamometer, high-speed load dynamometer, high-precision torque flange, ABB inverter system, XLP-2000 intelligent measurement and control system, multi-channel data acquisition system, etc. It can cover the performance verification, transmission efficiency testing, shift quality analysis, durability and reliability assessment of passenger car gearboxes under ultra-high speed conditions within 10,000rpm, and is perfectly adapted to the full-scenario testing requirements of mainstream fuel gearboxes from 1.5L to 2.0L, hybrid DHT, high-speed electric drive reducers, Provide a complete, accurate and stable bench test solution for product development, factory inspection and performance calibration of medium and small power transmission systems.

2. SSCG160-3000/10000 160kW Passenger Car Transmission Type Dynamometer Test Bench System Core Component Description

3. SSCG160-3000/10000 160kW Electric Dynamometer Technical Parameters

4. SSCG160-3000/10000 160kW Passenger Car Transmission Type Dynamometer Test Bench System Core Advantages

1) Medium power + high RPM configuration, precisely covering the mainstream passenger car market

Equipped with a 160kW-class drive + load dynamometer, with a rated speed of 3000rpm and a maximum speed exceeding 10000rpm, it perfectly matches the testing requirements of mainstream fuel transmissions from 1.5L to 2.0L, hybrid DHT, and high-speed electric drive reducers.

2) Ultra-high-speed transmission design, stably adapted to 10,000rpm conditions

With G1 grade dynamic balance high-speed couplings, high-rigidity lightweight transmission structure, and dedicated high-speed bearing system, it ensures stable coaxiality, low vibration, low noise, and no attenuation during long-term continuous operation at 10,000 RPM ultra-high speed tests.

3) The lightweight configuration for medium and low power offers better value for money and versatility

Small in size, low in energy consumption, and better in procurement cost, it is suitable for small and medium-sized transmission enterprises, research institutes, and third-party testing institutions, taking into account performance and input-output ratio.

4) The dynamic measurement accuracy is excellent and the data traceability is reliable

With HBM high-precision torque flange, measurement accuracy 0.05%FS, dynamic response ≤1ms, combined with high-speed data acquisition unit, it can precisely capture dynamic parameters such as speed, torque, power, temperature, vibration, etc., meeting the requirements of refined testing and certification.

5) Intelligent measurement and control + all-scenario protection, efficient and stable operation

The XLP-2000 measurement and control system supports working condition editing, real-time monitoring, data storage and automatic report generation; The lubricating oil station and the dual-loop chiller achieve precise temperature control, and the ABB variable frequency system provides multiple electrical protections to meet the 24-hour continuous durability test.

5. SSCG160-3000/10000 160kW Passenger Car Transmission Type Dynamometer Test Bench System Application Fields

1) Mainstream fuel passenger car gearboxes: Performance, efficiency, shifting quality, durability and reliability tests of 1.5L - 2.0L sedan, SUV and MPV fuel gearboxes within 10,000 RPM.

2) Hybrid-specific transmission (DHT) : Power split, gear ratio switching, high-speed efficiency, durability and reliability tests for hybrid transmissions.

3) High-performance electric drive reducers: High speed reducers for pure electric vehicles, 10,000 RPM ultra-high speed performance and reliability verification of main reduction assemblies.

4) Research and development and factory inspection: Calibration by small and medium power transmission enterprises, transmission tests by research institutes, quality inspection of transmission assemblies off the production line, sealing verification.

6. SSCG160-3000/10000 160kW Passenger Car Transmission Type Dynamometer Test Bench System Reference Standards

QC/T 568-2019 Test Methods for Automotive Gearboxes

QC/T 569-2019 Evaluation Criteria for Test bench of automotive gearboxes

QC/T 533-2020 Test Methods for Vehicle Drive Axles

QC/T 534-2020 Evaluation Criteria for Vehicle Drive Axle Test bench

GB/T 23920-2024 "Axle for Construction Machinery"

JB/T 5929-1991 Test methods for reliability of drive Axles for construction machinery

JB/T 10634-2023 Electric Dynamometer

7. Transmission Type Dynamometer Test Bench System Model list

Supports customized services: Speed range, torque range, test software functions, and special environment adaptation solutions can be customized according to requirements.

8. Delivery and After-Sales Support

Delivery services

1) Standard models: Ships within 90 days (including pre-testing before delivery to ensure quick installation upon arrival).

2) Customized models: Delivery in 90-120 days, covering international logistics and distribution to major regions worldwide including Europe, America, Southeast Asia, and the Middle East (sea / land transportation options available, including secure packaging and moisture-proof and rust-proof treatment).

3) Supporting services: We provide complete CE and ISO certification documents and certificates of origin, and a dedicated logistics specialist will follow up throughout the process to assist with customs clearance and ensure the safe and timely delivery of large equipment to the site.

After-sales support

1) Warranty commitment: 1-year warranty on core components (dynamometer, torque flange), lifetime maintenance; free troubleshooting and repair services during the warranty period, excluding damage caused by human error.

2) Technical support: 24/7 bilingual (English and Chinese) service, response time ≤ 4 hours

3) Installation, commissioning, and training services: The user is responsible for on-site basic installation. Seelong will dispatch two professional technicians to provide on-site guidance (including equipment positioning and calibration, and pipeline / line connection specifications); equipment commissioning will be handled entirely by us (including power-on testing, parameter calibration, and system linkage testing); 3 days of free professional operation training will be provided (covering equipment operation, parameter settings, daily maintenance, and troubleshooting) to ensure that operators are proficient in using large-scale equipment.

4) Remote service: Supports remote debugging via computer, system upgrades, and modular solution configuration guidance, quickly resolving technical issues during use and minimizing downtime losses.

9. FAQ

Q: What's the minimum order quantity for our cooperation?
A: We support small trail order of 1 pcs for stock products.
Q:How can I learn more about the products?
A: Please leave your email and we will send you your electronic sample book.
Q: What's your payment term?
A: Normally 30% T/T deposit, pay in full before shipment.
Q:What's the lead time for my orders?
A: Dynamometers production cycle is 6-8 weeks, sensors production cycle is 2-3 weeks, other products please contact with us.
Q: How do we get the overall solution of the test bench?
A: Leave us your email, our technical staff will communicate with you about the detailed plan.
Q: Can I come to visit your factory?
A: Sure, you are always welcome to have a visit.

10. Our certificates