SSCD132-1500/4500 132kW Customizable Gearbox Transmission Dynamometer for Sale
1. SSCD132-1500/4500 132kW Gearbox Transmission Dynamometer Component Description
The 132kW Gearbox Test Bench (model 132-1500/4500) is a high-performance testing equipment tailored for high-precision gearbox evaluations. It finds extensive application across multiple sectors including industrial production, wind energy, construction machinery, automotive manufacturing, and rail transit systems.
This test bench features an integrated configuration of core components. It adopts Seelong’s drive dynamometer (model SSCD132-1500/4500) with 132kW power output, 1500rpm rated speed, 4500rpm maximum speed, and 0.2%FS torque measurement accuracy, paired with the brand’s load dynamometer (model SSCD110-300/600) boasting 110kW power, 300rpm rated speed, and 600rpm maximum speed.
Complemented by ABB’s inverter system—delivering 0.2%FS torque control precision, ±1rpm speed control accuracy, and 5ms rapid response—and Seelong’s XLP-1000 measurement and control system (fitted with an Intel Core i7 processor, 32GB DDR4 RAM, and a 1TB SSD), the bench achieves all-round monitoring and precise regulation of critical operating parameters like torque, speed, temperature, and pressure.
| Component Name |
Core Specifications |
Brand |
|
SSCD110-300/600
loading electric dynamometer
|
Power: 110kW; Rated speed: 300rpm; Rated torque: 3501Nm; Maximum speed: 600rpm; Torque measurement sensor: 0-5000Nm (accuracy: 0.2%FS) |
Seelong |
| SSCD132-1500/4500 driving electric dynamometer |
Power 132kW, rated speed 1500rpm, maximum speed 4500rpm, torque measurement sensor: 0-840Nm (accuracy: 0.2%FS). |
Seelong |
| Torque calibration device |
Torque flange torque calibration |
Seelong |
| Variable frequency inverter system |
Multi-drive variable frequency inverter system ; torque control accuracy 0.2%FS ; speed control accuracy ±1rpm ; response time 5ms ; equipped with multiple protections against overload, overvoltage, and overheating. |
ABB |
| XLP-1000 measurement and control system |
Industrial PC: IPC710; CPU: Intel Core i7; Memory: 32GB DDR4; Hard Drive: 1TB SSD; Pre-installed XLP-1000 software |
Seelong |
| Data acquisition system |
PT100 temperature acquisition module, pressure acquisition module, analog signal acquisition module, temperature acquisition sensor, pressure acquisition sensor, vibration acquisition sensor, data acquisition box |
Seelong |
| Oil temperature control device |
Stainless steel plate heat exchanger, PLC control system ; temperature control accuracy: ± 1 ℃ |
Seelong |
| Gear flow meter |
used for water and oil flow measurement:
Collection range: 0-50 L/min;
Accuracy: 0.5%FS
Model: SLLL050
|
Seelong |
| Optional - Coupling |
Permissible torque: 500Nm; Permissible speed: 18000 r/min |
Seelong |
| Optional - Motor bracket |
Non-standard customized L-shaped, wall thickness > 50mm |
Seelong |
| Optional - Cast iron plate |
Material: HT300; Flatness: ≤0.05mm/m; Surface roughness: Ra≤1.6μm ; Shock absorbers and cast iron plates ensure stability during high-speed testing. |
Seelong |
| Optional - Shock absorbers |
Spring-type, rated load 100-300kg, damping coefficient 0.2-0.3, suitable for vibration frequencies of 5-10Hz ; the shock absorber and cast iron plate ensure stability during high-speed testing. |
Seelong |
2. SSCD132-1500/4500 132kW Electric Dynamometer Technical Parameters
| Parameters |
Specifications |
| Power |
132kW |
| Rated speed |
1500rpm |
| Maximum speed |
4500rpm |
| Rated torque |
840Nm |
| Torque measurement range |
0-840Nm |
| Torque measurement accuracy |
0.2%FS |
| Speed control accuracy |
±1rpm |
| Response time |
5ms |
3. SSCD132-1500/4500 132kW Gearbox Transmission Dynamometer Core Advantages
- Ultra-high testing precision: Torque measurement accuracy reaches 0.2%FS, and speed control accuracy is stable at ±1rpm, providing accurate and reliable core data support for testing work.
- Efficient data processing: The equipped XLP-1000 measurement and control system is configured with a high-performance processor, enabling rapid data calculation and processing while supporting real-time dynamic monitoring of the testing process.
- Full-dimensional parameter monitoring: The data acquisition system integrates multiple types of sensors, which can comprehensively capture key operating parameters such as temperature, pressure, and flow rate, achieving non-dead-angle monitoring.
- Energy-saving and environmental-friendly design: Adopting eddy current dynamometer technology, it converts mechanical energy generated during testing into electrical energy and feeds it back to the power grid, realizing an energy-saving testing mode.
- Flexible configuration scheme: Offers a rich range of optional components, which can flexibly adjust configurations to adapt to diverse application scenarios according to the testing needs of different industries and working conditions.
4. SSCD132-1500/4500 132kW Gearbox Transmission Dynamometer Application Areas
- Industrial gearbox field: Suitable for various industrial gearboxes such as machine tools, metallurgical machinery, mining equipment, and rubber and plastic machinery. It can carry out transmission efficiency, temperature rise characteristics, and service life evaluation tests to ensure equipment processing stability and wear resistance.
- Wind power gearbox field: Supports vibration characteristics, dynamic performance, and reliability tests of megawatt-level wind power gearboxes, and is compatible with remote online monitoring and fault diagnosis functions.
- Construction machinery gearbox field: Covers load simulation and durability tests of construction machinery equipment such as crushers and conveyors, and can verify the stable operation capability of gearboxes under harsh working conditions.
- Automotive and rail transit field: Applied to performance optimization tests of transmissions, electric vehicle gearboxes, and high-speed rail traction systems, helping to improve transmission efficiency and driving smoothness.
- Marine and energy equipment field: Can complete speed matching tests of marine gearboxes, and verify the corrosion resistance of hydroelectric gearboxes and the working effect of lubrication systems.
5. SSCD132-1500/4500 132kW Gearbox Transmission Dynamometer Reference Standards
• JB/T 10634-2023 "Electric Dynamometer": A core specification covering the technical requirements and inspection rules for dynamometers, with a focus on torque measurement accuracy (e.g., ±0.2%FS) and speed control accuracy (e.g., ±1rpm).
• ISO 6336 and AGMA 2001: Internationally recognized standards for calculating gear transmission efficiency, ensuring the accuracy of control and analysis software models.
• QC/T 533-1999 "Test Methods for Automotive Drive Axles on Bench": Provides reference methods for static torsion testing of assemblies, gear fatigue testing, etc., and is applicable to torque characteristic testing of electric drive axles.
• Military standards (such as MIL-STD-810G): used to simulate extreme ambient temperatures (-40℃~150℃) and impact loads to reproduce gearbox performance under actual working conditions.
6. Gearbox Test Bench Model List
| Model |
Power (kW) |
Torque (Nm) |
Rated Speed (rpm) |
Max Speed (rpm) |
Torque Measurement Accuracy |
| SSCD15-1000/4500 |
15 |
143 |
1000 |
4000 |
0.2%FS |
| SSCD30-1000/4500 |
30 |
286 |
1000 |
4000 |
0.2%FS |
| SSCD45-1000/4000 |
45 |
430 |
1000 |
4000 |
0.2%FS |
| SSCD60-1000/4000 |
60 |
573 |
1000 |
4000 |
0.2%FS |
| SSCD90-1000/3500 |
90 |
859 |
1000 |
3500 |
0.2%FS |
| SSCD110-1000/3500 |
110 |
1050 |
1000 |
3500 |
0.2%FS |
| SSCD160-1000/3500 |
160 |
1528 |
1000 |
3500 |
0.2%FS |
| SSCD200-1000/3300 |
200 |
1910 |
1000 |
3300 |
0.2%FS |
| SSCD250-1000/3300 |
250 |
2387 |
1000 |
3300 |
0.2%FS |
| SSCD300-1000/3300 |
300 |
2865 |
1000 |
3300 |
0.2%FS |
| SSCD30-1500/5000 |
30 |
191 |
1500 |
5000 |
0.2%FS |
| SSCD45-1500/5000 |
45 |
286 |
1500 |
5000 |
0.2%FS |
| SSCD60-1500/5000 |
60 |
382 |
1500 |
5000 |
0.2%FS |
| SSCD90-1500/5000 |
90 |
573 |
1500 |
5000 |
0.2%FS |
| SSCD132-1500/4500 |
132 |
840 |
1500 |
4500 |
0.2%FS |
| SSCD160-1500/4500 |
160 |
1019 |
1500 |
4500 |
0.2%FS |
| SSCD200-1500/4000 |
200 |
1273 |
1500 |
4000 |
0.2%FS |
| SSCD250-1500/4000 |
250 |
1592 |
1500 |
4000 |
0.2%FS |
| SSCD300-1500/3800 |
300 |
1910 |
1500 |
3800 |
0.2%FS |
| SSCD400-1500/3800 |
400 |
2546 |
1500 |
3800 |
0.2%FS |
| SSCD500-1500/3800 |
500 |
3183 |
1500 |
3800 |
0.2%FS |
| Power, Speed Range and the Number of Acquisition Modules Can be Customized as Required. |
7. Delivery and After-sales Service
Delivery: Standard models ship in 90 days; customized models ship in 90-180 days (including international logistics and customs clearance assistance).
After-sales service: 1-year warranty on core components (dynamometer, torque flange), lifetime bilingual (Chinese and English) technical support (response time ≤ 4 hours); spare parts are shipped domestically within 24 hours and delivered internationally within 7 days; 1.5 days of free operation training provided; remote debugging supported (computer-based, including modular solution configuration guidance).
8. Seelong Certificates
9. Packaging and Shipping
10. FAQ
Q: What's the minimum order quantity for our cooperation?
A: We support small trail order of 1 pcs for stock products.
Q:How can I learn more about the products?
A: Please leave your email and we will send you your electronic sample book.
Q: What's your payment term?
A: Normally 40% T/T deposit, pay in full before shipment.
Q:What's the lead time for my orders?
A: Dynamometers production cycle is 6-8 weeks, sensors production cycle is 2-3 weeks, other products please contact with us.
Q: How do we get the overall solution of the test bench?
A: Leave us your email, our technical staff will communicate with you about the detailed plan.
Q: Can I come to visit your factory?
A: Sure, you are always welcomed to have a visit.
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